Pokayoke Tools
Simple Pokayoke Counter TW-800R-SCLMistake-proofing (Pokayoke) for
Tasks Using Tools in the Production Process
Simple Pokayoke Counter
Update
June 14,
2023
TW-800R-SCLV2.00
This Pokayoke receiver has a simple and sophisticated counter feature for customers who say, "I want to start mistake-proofing (pokayoke) right now for tasks using tools".
- Contents
of Version
(V2.00)
Update -
Additional Features in "Stand-alone mode"
- Output task results data to LAN
- Counting-up
- JUDGE by work timer
- Sensor input to enable counting
- Work number display
- Automatic JUDGE ON/OFF setting
- Setting RESET-key disabled
- Setting to output PASS/FAIL continuously until RESET
-
Newly Added Mode
-
Simple count mode
A mode that only counts up and does not JUDGE (counts up to 999 times)
-
Simple count mode
Start Pokayoke Immediately
Using just one easy button operation, you can construct a Pokayoke system (task count management) with a tool (installed our Pokayoke transmitter).
You can register one type of work with TW-800R-SCL*1.
Various tools used at worksites such as manufacturing, logistics, and construction are compatible with this system.
Check Pen S,
Cordless Power Tool,
Electric Screwdriver,
Torque Wrench,
Pliers Wrench,
Approval Stamp,
Cable Tie Gun,
Riveter,
The LOCTITE(C) hand pump and more
We also offer the TW-800R-MCL, a battery-powered Pokayoke receiver with a count feature that allows 'Pokayoke Anywhere' regardless of location, while providing the same features as the TW-800R-SCL.
Enhancement of Counter Feature and Expansion of Usage Environment
For usability in factories in various industries and sizes, we have upgraded the following mistake-proofing (pokayoke) features to meet customer demands while maintaining the simplicity of our 'Simple Pokayoke Counter TW-800R-SC'.
TW-800R-SC | TW-800R-SCL (Stand-alone mode) |
|
---|---|---|
Configurable Specified Count Value | Up to 99 times per work (2-digit count display) | Up to 999 times per work (3-digit count display) |
Count-up of number of tasks | No (Countdown only) | Yes (Countdown, Count-up) |
Buzzer Loudness | Piezo Buzzer 70dB (at 0.1 m (3.9")) (a loud voice) | Piezo Buzzer 90dB (at 0.1 m (3.9")) (a very loud voice) |
JUDGE Method | JUDGE according to task count | JUDGE according to task count / JUDGE by external signal / JUDGE by work timer |
RESET Method | RESET with the set timer RESET-key press |
RESET with the set timer / RESET-key press / RESET by external signal |
Sensor Input Function to Enable Counting | No | Yes |
Function to Output Task Results Data to LAN | No | Yes |
Setting PASS/FAIL Output | Fixed (100 ms) | Selectable from 13 types of time |
Installation Method | Desktop | Desktop, Wall mount possible |
Available Countries | Japan / Canada / USA | Japan / Canada / USA / China / Thailand / Vietnam / Philippines / India |
Ensuring Traceability of Tasks
You can easily construct a Pokayoke system that covers multiple processes and ensures the traceability of tasks by linking with our product, Production Process Support Software for Pokayoke Tools "POKAYOKE plus" via LAN*2.
Ensuring Traceability of Tasks and Safety Production Process Support Software for Pokayoke Tools
By linking with "POKAYOKE plus" via LAN, the functions of TW-800R-SCL can be greatly expanded, such as sequence function, work execution reservation function, history management of task results for each work, registrable unlimited number of works, etc.
TW-800R-SCL |
TW-800R-SCL |
|
---|---|---|
Work operation in TW-800R-SCL |
Operation based on work registered in TW-800R-SCL |
Operation based on work execution instruction from POKAYOKE plus |
Registrable Task Contents for One Work | Task contents using 'one tool' | Task contents using 'up to 8 tools' (in the case of registering installed TW-800R-SCL at up to 8 stations in one work) |
Registrable work count | 1 Type(Up to 8 types with the use of options*1) | Unlimited |
History Management of Task Results for Each Work | No |
Yes ('Tool usage history' and 'work execution history' are saved in CSV format) |
Remarks | - | Sequence function (manageable the order in which tools are used), work execution reservation function, battery level notification function |
*1: You can register up to 8 types of work by using the option 'Input Cable for Work-Select'.
*2: With the TW-800R-SCL, you can select one of three operating modes: 'Stand-alone mode', 'simple count mode' or 'application interlock mode'. When using the TW-800R-SCL in combination with 'POKAYOKE plus', select 'application interlock mode'.
*3: With the TW-800R-SCL, you can select one of three operating modes: 'Stand-alone mode', 'simple count mode' or 'application interlock mode'. When using the TW-800R-SCL in combination with 'POKAYOKE plus', select 'application interlock mode'.
OPTIONS
Input Cable
【TW-SCLI-6】
Output Cable for JUDGE
【TW-SCLO-4】
Desktop Stand
【TW-SCDS01】
Wall Mounting Bracket
【TW-SCLF01】
Switch Box for Work-Select
【TW-WS-03】
Catalogs
- Simple Pokayoke Counter TW-800R-SCL
- Mobile Pokayoke Counter TW-800R-MCL
- Pokayoke Tools TW-800 Series with examples of custom developments
- Production Process Support Software for Pokayoke Tools POKAYOKE plus
- Check Pen S
- Pokayoke Slim Transmitter TW-810T
- Pokayoke Compact Transmitter TW-850T
- Pokayoke Wireless Unit HCP-2402T-MC for Impact Driver/Impact Wrench/Cordless Screwdriver(Makita)
Related products
- Videos of Pokayoke Tools (Video)
- Collection of Examples of Custom Developments
- List of Pokayoke Compatible Tools
- Pokayoke Transmitter and Receiver Lineup
- Pokayoke Wireless Unit HCP-2402T-MC
- Pokayoke Pliers Wrench Lineup
- Pokayoke Check Pens S Lineup
- Pokayoke Slim Transmitter TW-810T
- Pokayoke Compact Transmitter TW-850T
- Pokayoke Support Software POKAYOKE plus
Please feel free to contact us regarding product inquiries, opinions, or requests.
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