Pokayoke Tools
Production Process Support Software for Pokayoke Tools POKAYOKE plusEnsuring Traceability of Tasks and Safety
Production Process Support
Software for Pokayoke Tools V3.00



When used in combination with a LAN-connectable Pokayoke receiver, this Windows application helps customers ensure the traceability of "working with tools" and "wearing safety protection equipment" for workers in factories.
New Features of POKAYOKE plus V3.00
- Output to Manufacturing Equipment
By connecting a LAN connection type I/O unit WCP-232-EXL to a LAN, the application outputs the task status (PASS/FAIL) of work to the manufacturing equipment.
(The maximum number of WCP-232-EXL connections for the "POKAYOKE plus" is 16.)WCP-232-EXL
Other Convenient Features
The application informs the remaining battery level of the Pokayoke compatible transmitter.
Note: Compatible Pokayoke transmitters:
TW-810T, TW-850T, TW-800T,
Check Pen S, HCP-2402T-MC
By registering photos of Pokayoke compatible tools, it is easier to grasp of the working tools.
Functional Overview
Ensuring Traceability of Tasks
Customers can log and save task results for each work*1 through the TW-800R-SCL or TW-800R-EXL installed in multiple processes.
*1: "Work" refers to the content of tasks using one or more tools. For example, you would register the content of a work as "tasks done 10 times with a cordless power tool, 3 times with the Check Pen S, and 1 time with an approval stamp."

- Task Results
- -Work Title
- -Start Date and Time of Task
- -End Date and Time of Task
- -Judgment Result
- -Cause of FAIL, etc.
- Since the system can grasp in real-time the status of task results for each work done or where a "FAIL" occurs, customers can take prompt action to address a process where a mistake has occurred.
Mistake Prevention (Pokayoke) for Covering Multiple Processes
By linking the "POKAYOKE plus" to the TW-800R-SCL installed for multiple processes, customers can set work execution instructions, counting the number of tasks upwards, etc.

You can reserve executions
Since customers can register the TW-800R-SCL installed at up to 8 stations for one work, the system can prevent mistakes (pokayoke) for tasks that use up to 8 tools. You can register an unlimited number of works.
for up to 8 works as shown below.
Counter Feature on Computer (POKAYOKE plus Viewer)
By linking the software with the TW-800R-EXL, customers can prevent mistakes (pokayoke) at up to 16 stations by locating a Windows computer with the "POKAYOKE plus Viewer" at the task site.

- Since up to 8 tools can be registered for one work, the system can prevent mistakes (pokayoke) for tasks that use up to 8 tools. An unlimited number of works can be registered.
Operation of POKAYOKE plus Viewer
The "POKAYOKE plus Viewer" operates based on work execution instructions from the "POKAYOKE plus", and displays the content of tasks in terms of works, the task count, and judgment results.
Specification
"POKAYOKE plus"
Specifications and Operating Environment
Supported OS | Windows® 10 32-bit / 64-bit 〜 Windows® 11 64-bit |
CPU | Intel® CoreTM 2.3GHz or above |
Required Memory | 4GB or above |
Resolution | 1366 x 768 (FWXGA) or above |
HDD | Free space of 1GB or above, excluding data/log |
Supported Languages | Japanese/English |
"POKAYOKE plus Viewer"
Specifications and Operating Environment
Supported OS | Windows® 10 32-bit / 64-bit 〜 Windows® 11 64-bit |
CPU | Intel Atom® x5-Z8350 1.44GHz or above |
Required Memory | 4GB or above |
Resolution | 1280 x 800 (WXGA) or above |
HDD | Free space of 1GB or above, excluding data/log |
Supported Languages | Japanese/English |
Catalogs
- Production Process Support Software for Pokayoke Tools POKAYOKE plus
- Pokayoke Tools TW-800 Series with examples of custom developments
- Check Pen S
- Pokayoke Slim Transmitter TW-810T
- Pokayoke Compact Transmitter TW-850T
- Pokayoke Wireless Unit HCP-2402T-MC for Impact Driver/Impact Wrench/Cordless Screwdriver(Makita)
- Simple Pokayoke Counter TW-800R-SCL
- Mobile Pokayoke Counter TW-800R-MCL
Related products
- Videos of Pokayoke Tools (Video)
- Collection of Examples of Custom Developments
- List of Pokayoke Compatible Tools
- Pokayoke Transmitter and Receiver Lineup
- Pokayoke Wireless Unit HCP-2402T-MC
- Pokayoke Pliers Wrench Lineup
- Pokayoke Check Pens S Lineup
- Pokayoke Slim Transmitter TW-810T
- Pokayoke Compact Transmitter TW-850T
- Simple Pokayoke Counter TW-800R-SCL
Please feel free to contact us regarding product inquiries, opinions, or requests.
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